Flexible Metal Hoses for Steam and Condensate Systems
Durable Solutions for Steam and Condensate Control
Steam and condensate systems demand robust, high-performance components that can withstand heat, pressure, and constant cycling. Flexmetallic’s flexible metal hoses are specifically engineered for these challenging conditions, providing safe, efficient, and reliable transfer of steam and condensate across industrial and energy applications. Manufactured from stainless steel, these hoses maintain integrity where synthetic or rubber materials would degrade, contributing to reduced downtime and enhanced operational safety. For details about our wider product capabilities, visit our metal hose assemblies hub page.
Engineered for High-Temperature Durability
Steam systems typically operate at elevated pressures and temperatures, conditions that can quickly wear away standard hose materials. Flexmetallic’s stainless steel flexible hoses are built to endure these tough environments. The corrosion-resistant inner core retains performance under continuous thermal cycling, ensuring longevity and consistent reliability. This makes them ideal for power plants, refinery systems, and process lines where steam is a critical energy medium.
The hose’s stainless steel braid further enhances mechanical strength, limiting expansion and maintaining flexibility without compromising structural integrity. This results in stable, leak-free performance even in systems subject to vibration or dynamic movement.
Temperature Derating - Correction Factors
When hoses are required to operate at temperatures above 20°C, a correction factor must be applied to the stated working pressure of the selected hose. This factor accounts for the effect of elevated temperature on hose performance, ensuring safe operation under varying thermal conditions.
Corrosion Resistance and Material Integrity
Continuous exposure to moisture and aggressive media poses a major challenge for conventional hoses and pipework. Stainless steel offers exceptional resistance to corrosion, scaling, and oxidation — common issues in steam and condensate systems. Flexmetallic’s hoses maintain structural strength in high-humidity and high-temperature environments, ensuring safe operation over long service life cycles.
This corrosion resistance also reduces the likelihood of system leaks or contamination, minimising repair costs and downtime. Each hose is tested to meet stringent performance and safety standards, ensuring compliance with industrial quality requirements.
Safety and System Reliability
Safety is a core consideration in any steam or condensate network. Flexmetallic’s flexible metal hoses are designed and tested to deliver consistent, reliable performance under demanding pressure and temperature conditions. Key safety advantages include:
- High-pressure tolerance for saturated and superheated steam
- Excellent fatigue resistance in dynamic or vibrating applications
- Fire-resistant materials for added operational security
- Compatibility with protective pro-coil and over-bend limiters
Where system reliability and operator safety are non-negotiable, Flexmetallic hoses provide the trusted choice, maintaining service performance without the risk of bursting or hose failure.
Easy Integration into Process and Power Systems
The design versatility of Flexmetallic’s hoses ensures seamless integration into a wide variety of steam and condensate systems. They can be fitted to existing assemblies using a range of end fittings such as flanges, threaded connections, and quick-release couplings. This adaptability simplifies retrofitting or upgrading existing pipework, supporting projects that demand minimal process interruption.
Typical applications include:
- Steam tracing lines
- Boiler feed and discharge systems
- Condensate collection and return piping
- District heating and cogeneration systems
Each hose assembly is custom-fabricated to precise length and specification requirements, ensuring the optimal combination of flexibility, pressure capacity, and safety for every installation.
Energy Efficiency and Performance Benefits
Flexmetallic hoses support improved energy efficiency by maintaining effective flow conditions and reducing condensation losses. Their stainless steel design ensures low heat loss compared with polymer-based hoses, contributing to more stable process temperatures and reduced energy expenditure.
By eliminating rigid pipe stress points and reducing thermal expansion fatigue, these hoses extend the service life of connected equipment, yielding measurable long-term value for operators.
Trusted by Industry for Steam Transfer
Across process heating, power generation, and energy recovery systems, Flexmetallic hoses have proven performance under real-world steam conditions. Manufacturers and plant operators choose Flexmetallic for its technical expertise, quality-controlled production, and responsive service support.
Flexmetallic offers quick turnaround on standard and bespoke hose assemblies, ensuring continuity in operation for process-critical installations. To explore compatible configurations, visit our flexible metal hose product hub.
Partner with Flexmetallic
Whether used for steam distribution, condensate recovery, or combined heat and power applications, Flexmetallic’s flexible metal hoses deliver unmatched reliability and efficiency. They represent more than a component solution — they are a vital part of ensuring safety, performance, and productivity in modern industrial steam systems.
Learn more about our full range of metal hose and expansion joint solutions, or contact Flexmetallic to specify a custom assembly for your steam and condensate operation.
About Flexmetallic
Flexmetallic is a trusted manufacturer of engineered flexible hose assemblies, expansion joints, and metal bellows for demanding industrial applications. Combining technical expertise with rigorous quality assurance, we deliver durable, precision-built solutions tailored to the needs of manufacturers worldwide. Our commitment to reliability and innovation ensures safe, efficient performance across every installation.